Stationary Asphalt Mixing Equipment

Asphalt mixing equipment is also environmentally friendly. It utilizes recycled materials such as reclaimed asphalt pavement (RAP) and recycled asphalt shingles (RAS) in the asphalt mixture, reducing waste and conserving natural resources. The equipment is equipped with advanced technologies that minimize emissions and control dust, making it safe for the environment and nearby communities.

One of the primary advantages of stationary asphalt mixing equipment is its high production capacity. It can produce a large volume of asphalt mixtures in a short amount of time, which means that construction projects can be completed faster and more efficiently. This helps contractors meet project deadlines while maintaining high-quality standards.

Moreover, stationary asphalt mixing equipment is highly reliable and durable, ensuring that it can withstand harsh weather conditions and heavy use. This equipment is designed to operate for long periods, so it requires minimal maintenance, saving time and costs.

The traditional design of stationary asphalt mixing equipment also makes it simple to operate. It is intuitive and easy to use, which allows even novice operators to run it without difficulty. The controls are designed to be user-friendly and straightforward, minimizing the risk of accidents or equipment failure due to user error.

Stationary asphalt mixing equipment also offers the ability to perform customizations and modifications. This flexibility allows construction companies to cater to their individual needs, making it easier to meet specific project requirements.

Finally, stationary asphalt mixing equipment has a low environmental impact. It emits significantly less air pollution compared to other types of road construction equipment, which is important for reducing the industry's carbon footprint.

 

 

Model: 1000

Form: modular, easy to assemble, easy to disassemble, intermittent, fully computer-operated.

Output: 60～80t/h

Mixing capacity: 1000kg/batch·time

Working voltage: 380V/220V 50Hz

Operation: automatic/semi-automatic/manual/full computer control

Installed capacity: ~230kw

 

 

1. Cold aggregate supply equipment

1.1 Cold hopper (isolation net is installed at the warehouse entrance)

A 9.5 m3

B 4 pieces

1.2 Ingredient conveyor belt

A form: belt feeding type

B Capacity: 0～50t/h

C belt width: 500㎜

D Quantity: 4 units

E motor: 3kw

1.3 Wall vibrator

A Model: ZF18-50

B Quantity: 1 set (located in the sand silo)

1.4 Aggregate conveyor belt

A form: three-point bracket channel frame

B Capacity: 120t/h

C Belt width: 650㎜

D motor: 4kw

1.5 Feed conveyor belt

A form: three-point bracket channel frame

B Capacity: 120t/h

C Belt width: 650㎜

D motor: 4kw

 

 

2.1 Drying drum

A form: cylindrical tilt-rotary counter-flow type (outer packaging with thermal insulation stainless steel plate)

B Productivity: water content 3%, discharge temperature 150℃: 80t/h; water content 5%, discharge temperature 150℃: 60t/h

C roller specifications: φ1540㎜×6500㎜

D Motor: 5.5kw×4 units

E drive: friction drive

G Temperature measurement: Located at the outlet of the discharging box (controls the feeding amount of the coal mill based on the temperature measurement)

2.2 Gas combustion system

A. Model: FRD-TR1000

B. Maximum output power: 6.5MW

C. Maximum gas consumption: 670m³/h

D. Output adjustment ratio: 1:6

E. Main fuel: natural gas

F. Main fuel valve group diameter: DN100

G. Flame length: ~2.5 meters

H. Flame diameter: ~0.8 meters

I. Flame temperature: ~1800℃

J. Combustion efficiency: >99%

K. Electric power consumption: ≦15KW

L. Compressed air consumption: ≦1m³/min

M. Supporting asphalt station production capacity: 80t/h

 

1. Hot material elevator

Form A; vertical double-ring chain bucket lifting, gravity discharge

B Capacity: 120t/h

C motor: 11kw

2. Aggregate screening equipment (vibrating screen)

Form A: Four-layer inclined vibrating screen, the screen mesh is made of high-strength manganese steel material

B Capacity: 90t/h

C Motor: 2.6kw×4P×2 units

D Shell size: 1410㎜×3670㎜×960㎜

E Screen specifications and configuration (referring to square hole size mm)

Factory configuration: 5×5; 10×10; 15×15; 26.5×26.5

1. If special specifications are required, please declare when ordering

F Install a vibration damping device at the connection point with the main frame

 

14. Hot material bin

Form A: 4 isolation bins, equipped with overflow port and waste port

B Total capacity: 18.5m3

C Contains a material level sensor that can detect the material level in the bin

D. The discharge door of the hot material bin adopts the latest design, which can be precisely measured and improve the accuracy of stone measurement.

15. Weighing system

Content: The measurement methods of aggregate weighing, asphalt weighing, and powder weighing all use three-point sensors to measure force. The sensing signals enter the electronic scale and computer for processing. The weighing value is digitally displayed and dynamic compensation is automatically corrected (with deviation values). "Zero" tracking function)

6.1 Aggregate weighing

A Weighing range: 1kg～2000kg

B Measuring hopper volume: 1.4m3

6.2 Asphalt weighing

A Weighing range: 0.1kg～300kg

B Measuring bucket volume: 0.15m3

6.3 Powder weighing

A Weighing range: 0.1kg～300kg

B Measuring bucket volume: 0.25m3

C Conveying: Using unloading device and screw conveyor

14. Stirring system

Form A: twin-shaft forced mixing, intermittent type

B Capacity: 1000kg/batch·time

C Motor: 22kw×2 units

D Material: The blades and lining plates are made of high-chromium alloy cast iron; the blade arms are made of high-chromium alloy cast steel.

15. Powder supply system

8.1 Ore powder storage bin

A form: vertical cylindrical type

B Volume: 25m3

C Quantity: 1 piece

8.2 Ore powder transportation (the moisture content of the ore powder is required to be less than 2%)

A screw conveyor: 1 set

B Power: 2.2kw

C Powder recovery spiral: 1 set.

D Power: 4kw

14. Pneumatic equipment (air compressor)

A form: screw type, air cooling

B Displacement: 1m3/min

C pressure: 0.8Mpa

D Power: 7.5kw

E Quantity: 1 set

15. Cyclone dust removal (first level dust removal)

A form: double cylinder cyclone dust removal

B specification: φ1100㎜×3060㎜×2

C efficiency: >80%

16. Bag dust collector (second stage dust removal)

A form: pulse type

B specification: 360 bags

C filter area; 360 square meters

D Efficiency: 99.5%

E H=7.5m

F Powder recovery spiral: 1 set

G Power: 4kw12,Induced draft fan

A Air volume: 19640-36140m3/h

C Wind pressure: 3156-2156mmH2O

D motor: 45kw

E Quantity: 1 set13,Fully enclosed computer room

A size; 400㎜×1900㎜×2200㎜

B Equipped with heating and cooling air conditioning

14. Computer and automatic control system

14.1 Fully automatic computer console

A. Console form: piano style, fully enclosed

B. Working temperature: 5℃～35℃

C. Working humidity: 20% ~ 70%

D. Control system functions: manual, semi-automatic, fully automatic computer control, arbitrary switching

E. Main input and output functions

â‘´ Enter various mixing gradations

⑵ Automatically adjust and accurately measure various gradations according to input requirements

⑶ Collect signals fed back by various sensors, and control and adjust the actions of each component in a timely manner

â‘· Display various discharging information, weighing information, discharging display and temperature display

⑸ Long-term storage of data (all production data within five years, entered recipes)

⑹ Screen composition: It is represented by a color display and a dynamic simulation diagram of the whole machine. The operation and production process are clear at a glance.

14.2 Electrical circuits (configured under the guidance of the manufacturer)

A All power cables use VV cables

B range: connection between the control room and all parts of the mixer

14.3 Printer functions

A Print the mixing date, time, finished product temperature, and actual mixing gradation

B can display, view and print daily production data, which is very convenient and intuitive for correctly understanding daily production conditions.

C Working temperature: 5℃～35℃

D Working humidity: 20% ~ 70%

15.Asphalt heating system

Asphalt tank 50T×1 (tank in tank)

16. Paint

A The standard color of our factory building is gray, and the dust removal system is silver white.

B If the user needs to order other colors, please make a special statement

 

 

1. The cables required from the transformer to the control room are prepared by the customer, and reference cable models or requirements can be provided to the customer;

2. Lubricating oil, grease and hydraulic oil required for equipment;

3. Sand, stone, cement and other materials used to make the foundation;

4. The power system adopts a single-circuit three-phase four-wire system for power supply. If there are any special requirements, they should be noted in the contract.

5. Lightning rod should be prepared by the user

 

FRD-TR series natural gas burner configuration list

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